harley clutch torque specs

So, back it out with a flathead screwdriver until it is lightly seated. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . It depends on the motorcycle model and manufacturing years. Yet, they will need regular maintenance. There you will find explanations on Harley Clutch Adjustment Torque specs too. 0000004810 00000 n Clutch hub nut to 70-80 ft./lbs. See Figure 2. Buy Books and Manuals Fill the primary with oil. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Henceforth, you must know the Harley Davidson engine torque specs and other parts. Inspection cover should be about same or a little less. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. 0000009501 00000 n or 10-12 Nm. Pinion Gear nut #8 - 14 in. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. 90-120 inch pounds When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". It's quite possible the person asking is referring to a completely different motorcycle. Clutch hub nut (left handed threads) 60-80 foot pounds. Diesel, here's what my manual says now. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Where might I find a service repair manual for a 2017 Harley Davidson Road King? 128 HP 95 CID Posted on Sep 24, 2009 SPECIFICATIONS . In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. DIESEL-FUMES. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. On the topic of chassis characteristics, responsible for road holding . 0000031803 00000 n It is crucial for the proper maintenance of every Harley motorbike. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. These specs come from the engineers who designed and built the bikes. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream (front) and the clutch sprocket (rear). Camshafts Use Loctite 271 on threads. Cam / Nosecone Cover screws Gear Ratios Now use a 4mm Allen wrench to take those screws, spring, and locknut out. endobj 0000007800 00000 n Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Primary Cover screws 1/4 inch bolts With this drive-train, the Harley-Davidson Freewheeler . 0000007875 00000 n First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Repair manual verses what everyone says. Even why wont anyone love to have Harley on their preference list? Within 7000 miles the nut came loose. It does. Rocker arms are 18-22ft. 0000035146 00000 n . Place your catch pan under the primary and remove the drain plug. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. lbs. Charging system. Next, you can either do a half turn to a full turn, as mentioned in the book. Save my name, email, and website in this browser for the next time I comment. 100 in lbs for the derby cover. Make sure your bike cools off properly before you start the work. 0000004384 00000 n Making Drag Pipes Work, SHOP TALK vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. remember to move the torque wrench quick and steady or you will over torque the fastener. QO_(44? Rocker Cover Which it won't fit my bike.. eitherway I'll have it ready to go today. 5. Improve Throttle Response First, you need to pull back the rubber cover from the clutch lever. all other 1/4'' fastners are tq at 108 in.lbs. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Stop the guess work and get a manual! Clutch hub nut, 180-210 foot pounds EVO 74 HP Stage 2 Now put max. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Torque specs shown in the shop manual are the critical ones. Then turn the bolts of your derby cover with your hand and carefully tighten them down. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. You can refer to the answers. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Table of Contents Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade 1613 mm (63.5 inches) Fuel capacity. 144. Now, time to return the clutch cover to its original location so, put the cover back accordingly. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Specifications. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Modifying the CV carb The torque specs are the same as with any Evolution engine. Nitrous Oxide xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K My wife has seemed to have misplaced my manual:|. Camshaft Specifications These are for 1999-2002FLH/FLT book. There is a 35 ft-lbs difference between the two which is substantial. Nightrider.com 23-27 foot pounds This engine is designed to use unleaded fuel. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. Assembly Torque Values, Crank Pin nut __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. So like alot of other guys plus the mechanic. So I'll ask them while there.. Well I stopped off at the Harley dealership today. 25-40 foot pounds. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. 0000032160 00000 n Tuning a CV carb While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Tighten front axle to proper torque. Shovel Price. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. . You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. To frame Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Install lockplate (6) over nut (5) such that Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. T-45 Torx Engine Displacement 0000005197 00000 n Nightrider COPYRIGHT He said that before they redesigned the compensator. Our line of Screamin' Eagle performance drivetrain and clutch . Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Compensating Sprocket nut Discussions. EVO 82 HP Stage 3 Install a Big Twin cam But I have a question about the torque vaules. (.1P Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. EVO Exhaust Testing Address what you may be asking? The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 15-17 foot pounds Install Sportster cams I did read where some guys had gone to a machine shop and had the end shaved off a little bit. As the 115th anniversary celebration. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. 90-120 inch pounds 55-65 foot pounds We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. 18-22 foot pounds The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Installation, Maintenance and Tuning Index will help you Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. You have to understand there are different levels of mechanical aptitude. Wheelbase. Rear Shock Absorber 0000013394 00000 n Khrome Werks AR100 test Though I didn't make it quiet to the 50 degree line. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Ignition Otherwise apply general torque specs according to bolt size. Crankcase bolts 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. 0000008030 00000 n Does that sound right? Cougar. I don't think there is a difference in clutch adjustment procedures. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. 90-120 inch pounds A 5/16-inch bolt should be tightened to 12 foot-pounds. Inner primary bolts: 18-24 ft lbs. BaggerDave. Rear Brake Caliper mounting screws TC 100HP Cylinder Heads The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. The first question I want to ask back is: "why are you working on your bike without a service manual?" To cylinder heads Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Estimate Horsepower Who Manufactures Harley Davidson Spark Plugs? 0000013023 00000 n Torque ft. lbs. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Harley-Davidson CVO Tri Glide Specs. Use my videos as a visual reference before or as your working on your bike. 0000030849 00000 n Drain as much of the primary oil as possible before starting. This demonstrates a serious lack of understanding basic tool use and assessment ability. 883 to 1200 Upgrade Instead, we suggest you look for the Harley Torque specs PDF for your specific model. lbs. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 2020. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. Estimate Top Speed 35-45 foot pounds My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Drain your primary completely. Thanks guys.. will be stopping bye the dealer today to get some other stuff. Your email address will not be published. See Figure 1. After that, tighten the lever or turn it inward for the opposite effect. It will help you know the torque values precisely. General Information document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. In the above table, we have only described Harleys most widely required torque numbers. Ignition timing. Compensating sprocket nut is 80-100 ft-lbs., all years. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. It's time to torque the pulley nuts for my belt drive. Selecting a cam nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. The book says: for the release cover 120 to 144 in.lbs. Agreed! Pistons and Cylinders The torque has been increased from . the torque specs for the pressure plate to flywheel are 14ftlbs. Fastener Size - Torque ft. lbs. 0000002407 00000 n For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Finding Manifold Leaks Not everyone has a mechanical aptitude. Nonetheless, we suggest you read the user manual. Unlock the full power of your engine. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Harley-Davidson Breakout 114 Specs. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Refer to Table 18. Now you should slacken the larger lock nut by unfastening it with your fingers. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Manage Settings Twin Cam 88/95 If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. SPECIFICATION. The diaphragm spring bolts should be 90-110 in/lbs. The 2010 Service Manual has two different values for the banjo bolts. When I get this question it is not one I will answer. engines, HD 2007/08 The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Tighten in star pattern from bottom The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. 3. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. You can use the following SAE Torque Chart as a guide. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Now you have to follow the instructions given in your service manual to maintain correct tightness. They want you to use a torque wrench where specified. Land Speed Racing GalleryCV Carburetor 46-50 A maximum output. 0000028181 00000 n The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Don't have a 2001 Dyna manual but here's a 2003. MPH at RPM 30-45 foot pounds All Twin Cam motors are 90-108 in.lbs. 0000004308 00000 n -EFI basics explained 0000004274 00000 n Torque specs seem off. Cast Wheel

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